Every part is different, and so is every cleaning challenge. That’s why AEC Systems approaches each project with a focus on custom parts washer design, built around the specific requirements of the part and the customer’s process.
We’ve explored one example of this approach in our post on customizing a three-chamber pass-through washer with a dip tank. However, the range of variables involved in industrial cleaning, whether for injectors, engine components, turbines, or electronic parts, is extensive.
AEC’s Design Process
Starting with the Part
At the center of every project is the part itself. Designing an effective cleaning system begins with understanding:
- Material composition
- Type of contaminants (oil, grease, swarf, residue, etc.)
- Part geometry, including holes, crevices, and complex surfaces
- Required cleanliness specifications
- Production requirements, including space and labor considerations
These factors guide every decision in the design process.
Selecting the Right Cleaning Methods
As industries move away from traditional solvent-based cleaning, aqueous cleaning methods have become more widely used. AEC Systems evaluates and combines different approaches to achieve the required results. These methods may include:
- Immersion cleaning
- Spray washing
- Agitation and mechanical action
By selecting the right combination of processes, AEC Systems can develop a solution that meets cleaning requirements for parts of varying size, complexity, and contamination levels.
Designing for Efficiency and Compliance
Today’s industrial environment requires more than just effective cleaning. Companies must also consider regulatory requirements, waste management, and operating costs. AEC Systems addresses these concerns early in the design process by focusing on:
- Waste minimization
- Reduced chemical usage
- Efficient energy use
- Simplified operation with minimal labor requirements
The goal is to create systems that not only clean effectively but also support long-term operational efficiency and compliance.
Continuous Improvement Through Experience
Each project provides valuable insight that can be applied to future designs. As new technologies and methods emerge, AEC Systems continues to refine its approach to industrial parts cleaning solutions.
Advancements in cleaning processes, environmental controls, and system efficiency all contribute to better outcomes for customers across a wide range of industries.
A Collaborative Approach to Problem Solving
Successful system design depends on clear communication. By working closely with customers, AEC Systems develops solutions that align with both technical requirements and real-world operating conditions.
If you have parts that need to be cleaned to specification, AEC Systems can help develop a custom parts washer design tailored to your application. Contact us today to discuss your parts cleaning requirements.